by design episode #82: DIY Outdoor Pallet Furniture

In this episode Dannette shares a DIY she just finished using pallets to make outdoor an outdoor sofa and chair. Be sure to check out the By Design Pinterest Board for links to some sweet outdoor projects!

OUTDOOR PALLET DIY:

Here are a few finished images. The pallets haven’t been painted yet (will soon be dark gray) and we’re still waiting for the back cushions to arrive.

STEP 1: COLLECT PALLETS

STEP 2: POWERWASH THE PALLETS.

You have no idea where they’ve been, so hose them down! FYI, they’re easier to clean when they’re still assembled.

STEP 3: BREAK THE PALLETS DOWN.

A few methods you could use:

Block Method (if you don’t have power tools): https://www.youtube.com/watch/?v=JMcyXes7MPg
Sawzall Method (Lyn’s favorite): https://www.youtube.com/watch?v=BxMnQxb2OmY
Circular Saw or Dremel (what Dannette did): https://www.youtube.com/watch?v=gDoXdYMDcqI
- https://www.homedepot.com/p/Dremel-Saw-Max-6-0-Amp-Variable-Speed-Corded-Tool-Kit-for-Wood-Plastic-and-Metal-with-2-Blades-and-Case-SM20-03/204331723

STEP 4: SKETCH OUT YOUR PLAN & ASSEMBLE

An options using pallets (similar to Dannette’s sketch): https://www.youtube.com/watch?v=OHMKwaBT5jE
Another plan we liked, but this uses new wood, not pallets: http://www.ana-white.com/2017/06/free_plans/modern-outdoor-chair-2x4s-and-2x6s
Dannette’s sketch & detailed plants will be available soon…! Until then, here are some progress shots and general info:

1 – BUILD THE SEAT BASE.